If you're looking to replace your old workhorse let us introduce our Plate Rolling Machines. Our Plate Rolls bend stainless steel, mild steel, and other metals.
Our hydraulic plate rolling machines (also known as pinch roller machines) are designed to roll sheet metal plates quickly and efficiently. The machine is equipped with a quiet, reliable German Rexroth hydraulic logic to securely clamp your workpiece. The heavy-duty plate bending machine is made from high quality alloy steel and hardened to 50-52 HRC. Hydraulic powered plate rolling machines can be tilted and moved up/down. Each roller is driven to tight tolerances.
Plate Fabrication Plate Rolls AlAngle roll machines for metal fabrication (also called profile and section bending) can bend and form a variety different metals in many ways. They...
They can be ordered in light to very heavy capacities. There are three types of roll: one with fixed top rolls and two on either side. The "lateral rolls" also have drop-end yokes that allow for easy removal of the workpiece. Three Roll machines require that you pre-bend your leading end and run the sheet through the machine in order to pre-bend your trailing end. Next, switch roll rotation direction to roll out the cylinder body.
Another benefit is the machine's simple operation. The panel is easy to read and use and offers digital readings.
They come in a range of capacities, from very light to extremely heavy. Sometimes they are called "double pinch plate rolls" or "double original pinch plate rolls". Three types of roll have fixed position toprolls and two offset or "lateral rollers", one on each. All three styles include drop-end yokes for easy extracting the work-piece. Three Roll machines typically require pre-bending of the leading end, running the sheet though the machine to pre bend the trailing edge, and then switching the roll rotation direction to roll a cylinder body.
They are available from light to extremely heavy capacities and sometimes referred to as "double pinch pyramid plate rolls’"or "double initial pinch plate rolls". Three roll styles have fixed position top rolls and two offset rollers or "lateral rolls", one on each side and include drop end yokes for easy extraction of the work-piece.Three Roll machines generally require pre-bending the leading end, running the sheet through the machine to pre-bend the trailing end then switching roll rotation direction to roll the cylinder body.
Four-roll Double Pinch Bending Machines. This double pinch machine is made up of the top roll, the punching device, and the sides roll. Its flat metal plate, which is placed in the machine on both the sides, is pre-bent the other side. Its sideroll performs the bending.
Vertical Format Plate Rolles come in a variety of sizes, such as single pinch, double pinch, or pyramid. Vertical rolls are great for large diameters. Carell provides automated Vertical Tank Production Systems. They are fed by coil stock and can include automatic vertical sheet cutoff, vertical seam welding, and other options. These systems can be used both in-house as well as in the field. They allow for increased production output and lower labor input.
Our MRB-E line up of powered slip roller machines are economical rolling machines for light gauge metals (sheet metal). Optional accessories include digital readout(s), hardened rolls and ground rolls. Learn more about our popular power driven slip rollers within.
FST boasts decades of experience with steel fabrication equipment, processes, and manufacturing. Our goal is to work closely with our customers in order to provide the best equipment, layouts, processes and other solutions to improve their business. IMCAR has been a reliable partner for North American steel fabricators and their system requirements for decades. Call us today to arrange an in-shop consultation, equipment evaluation, layout and process recommendations to improve the efficiency of your operation.
These are available in light-to-very heavy capacities. They are sometimes called "double pinch pyramid plates rolls" or "double initial pinch plate roll". The three roll types have fixed-position top rolls, two offset rollers (or "lateral rolls") on each side. They also include drop end yokes to allow for the easy extraction of work-pieces. Pre-bending the leading edge of the three-roll machine is necessary. The sheet must then be run through the machine to bend the trailing end. Finally, the roll rotation direction will need to be switched to roll the cylinder.
Three-roll Initial Pinch Bending Machine: This machine is categorized into two types; symmetrical and asymmetrical. The 3 rollers initial pinch bending machine operates by having all 3 rolls move and tilt plus it has one pressing top roll and two pressing side rolls. The top roll moves in the straight plane and the side rolls move on the flat plane. During the rolling process, the top toll pushes the metal plate between the two side rolls. The main benefit of the three tolls is their capability to roll various thicknesses and diameters of cylinders.
FST offers decades of experience in steel fabricating equipment, processes and manufacturing. We work with our customers to offer the best solutions in equipment, layouts and processes to help improve their operation. For decades leading companies all over North America have depended on IMCAR for their steel fabricating equipment and system needs. Contact us today to schedule your in-shop consultation, equipment evaluation and layout and process recommendations to help take your operation’s efficiency to the next level.
Thread rolling is a mechanical process where threads are cold formed when the part is squeezed between two thread dies on a thread rolling machine. Thread rolling provides for a stronger thread and no loss of material.
Roll forming also has other advantages over braking and extruding. Compared to brake forming, roll forming can produce more parts with greater uniformity and consistency throughout the length of the part. Roll forming also eliminates multiple stage operations, trim scrap, and slitting burrs.
Bowing, Camber, Twist Metal imperfections are common and can create problems during the roll forming process. They can even occur during the roll forming process. Using tension-leveled steel or aluminum coil helps.
Not quite as practical as some of the other entries on this list, bloodbending is still the most powerful specialized bending technique by a long shot and earns its spot at #1. NEXT: Avatar: The Last Airbender - Aang Vs.